Road Cases USA
3D Case Designer
Live Designer
Booting 3D Engine
B  Shallow Lid
Diamond Plate
W 24" H 18" D 14"
Drag to spin
Copied to clipboard

Custom road cases — frequently asked questions

Quick answers about ordering custom road cases, ATA flight cases and 19" rack cases from Road Cases USA.

How do I design a custom road case online?

Use our free 3D Case Designer above. Pick a case style (Shallow Lid, Hinged Lid, Front Lid, 19" Rack, 50/50 Split, or Shallow Base), enter your dimensions or load a Quick Start preset, and configure plywood thickness, exterior finish, color, interior lining, wheels and corner hardware. The 3D preview updates in real time and shows a live price. When you're happy, click Send My Design — our team replies with a firm quote within one business day.

Are Road Cases USA cases ATA-rated?

Yes. Our standard build (3/8" or 1/2" plywood with aluminum extrusion, ball corners, and recessed butterfly latches) meets ATA Category I specifications for repeated commercial air transport. We've supplied ATA-rated cases to touring artists, broadcast networks, theatrical productions and aerospace contractors since 1978.

What's the price range for a custom road case?

Pricing depends on size, plywood thickness, exterior finish, hardware and partitions. The 3D Designer shows a live ballpark range as you build. As a guide: small accessory cases start around $200–$400, mid-size touring cases run $500–$1,500, and large freight or rack cases run $1,500–$5,000+. Final quote may vary 10–15% based on quantity and freight.

How long does it take to get a custom road case quote?

One business day. After you click Send My Design, our team reviews your spec and returns a firm quote with lead time and shipping by the next business day. The 3D Designer also shows a live ballpark range immediately as you build, so you have a number to work from before you even submit.

What sizes can I order? Is there a minimum or maximum?

Any size from 4" to 96" per dimension. We've built everything from a 6" pedalboard case to 8-foot freight crates. There's no minimum order — single-unit custom builds are our standard. For bulk orders (10+ identical cases) we offer volume discounts; contact us with quantity for pricing.

Where are your custom road cases made?

Every custom road case ordered through the 3D Designer is built by hand in our New York facility from American Baltic-birch plywood, aluminum extrusion and chrome-plated steel hardware. Custom builds: Made in USA since 1978.

What kind of cases can I build with the 3D Designer?

Any size, any purpose. Common configurations include: 19" rack cases for pro audio and broadcast gear, custom rack cases for amplifiers and effects, TV and monitor flight cases, DJ controller and turntable cases, drum hardware cases, lighting fixture road cases, camera and video cases, trade-show crates, sports equipment cases, medical and aerospace transport cases, and military-spec shipping cases.

Can I add partitions and interior foam?

Yes. The 3D Designer supports up to 12 interior partitions per shell (left↔right, front↔back, or horizontal shelves) and a range of interior linings — carpet, bare plywood, and multiple thicknesses of soft and dense foam for cushioned protection. All options are reflected in your quote.

Do you ship internationally?

Yes — we ship worldwide. International shipping requires a separate quote since rates vary significantly by destination, case size, and freight method. For U.S. orders, we include shipping pricing directly in your quote. For international orders, request your design quote and our team will follow up with a freight quote for your destination.

What's the difference between a road case, a flight case, and an ATA case?

The terms are largely interchangeable. Road case is the U.S. industry standard term, popular in pro audio and touring. Flight case is the European-leaning term emphasising air-transport safety. ATA case refers specifically to a case meeting Air Transport Association Spec 300 / Category I — repeatedly survives commercial air freight without damage to contents. Every case we build meets ATA spec on the standard build (3/8" or 1/2" plywood with full hardware).

Road Cases USA manufactures custom road cases, ATA flight cases, 19" rack cases, custom shipping cases, tour cases, hardware cases, anvil-style cases, pro audio cases, broadcast cases, DJ road cases, drum hardware cases, lighting road cases, camera and video cases, trade-show crates, medical transport cases, aerospace shipping cases, and military-spec cases. Every custom case ordered through the 3D Designer is hand-built in Commack, New York from American Baltic-birch plywood and chrome-plated steel hardware. Use our free 3D Case Designer above to spec your case and get a firm quote within one business day. Phone: +1 (631) 562-6323.